LAB-02: Lab-machine for internal coating technology

Laboratory machine for the simulation of wet paint coating processes: The LAB-02 is a flexible laboratory machine designed for realistic simulation of current HIL process parameters and basic settings for spray guns. It enables a three-stage coating process using different nozzle heads and supports the development and optimization of internal coatings for aluminum tubes, aerosol cans, and aluminum beverage bottles under laboratory conditions.

The horizontal workpiece orientation enables precise, production-oriented coating application. The system supports both the 3-stage process (2× body, 1× shoulder/bottom) and the 2-stage process (1× body, 1× shoulder/bottom), and offers additional fl exibility thanks to the second spray gun in the system. Coating speeds ranging from 0.2 m/s to 1.2 m/s enable practical test series under realistic production conditions.

 

Flyer LAB-02

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  • Linear servo drive system of the two integrated spray guns with separate height and lateral adjustment
  • Pneumatic off set movement of the chuck between painting procedures
  • Quick-change system of the spray guns
  • User-friendly operation thanks to a modern HMI panel
  • High-quality stainless steel design
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Benefits

  • Test and development platform for process parameters
  • Experimental testing of various types of coatings, process speeds, and pressure settings
  • Basic settings for spray guns
  • Chuck adaptable to many diff erent tube and can formats
  • Integrated control cabinet
  • Forklift -compatible and therefore easy to transport

Optional functions

  • Intermediate drying or flash-off through targeted airflow, ideal with low-speed rotation
  • Preheating of spray gun extensions to ensure consistent and reproducible coating conditions
     

 

Application Technology

  • The laboratory machine is equipped with two spray guns as standard. All common Sprimag spray guns can be integrated, such as the S-8, S-233, and S-7MD. Nozzle extensions ranging from 200 mm to 400 mm can be used.

Technichal Data

  • Product range: Aluminum tubes / Aerosol cans / Beverage bottles
  • Product diameter range: Dmin = 10 mm, Dmax = 80 mm
  • Product length range: Lmin = 70 mm, Lmax = 270 mm
  • Coating speeds: 0.2 m/s up to 1.2 m/s
  • Application Technology: 2x Type S-233, 2x Type S-8, or 2x Type S-7MD Extensions from 200 mm to 400 mm
  • Electrical connection power: 12 kVA

Application Areas for the Lab-machine for internal coating technology

Internal Coating of Aluminum Tubes

Internal Coating of Monobloc Aerosol Cans

Internal Coating of beverage bottles